info@unicornmetal.net

|

+91 9833358381

ASTM / ASME / EN Certified

Alloy Steel Pipes & Tubes Manufacturer & Supplier in India

Unicorn Metal Industries is a premier Alloy Steel Pipes & Tubes Manufacturer in India, engineering high-performance piping for severe-service environments. Designed for refineries, chemical plants, and power facilities, our engineered alloys resist thermal fatigue, scaling, and mechanical stress where standard carbon steel fails.

As a leading Alloy Steel Pipes & Tubes Supplier in India, we secure mill-direct pricing on fully traceable, high-temperature seamless and welded piping. Every order comes complete with technical documentation, including MTCs, NACE compliance, and Third-Party Inspection (TPI) reports tailored to your blueprints. We stock certified Alloy Steel Pipes & Tubes in ASTM/ASME A335 specifications for high-pressure applications. Our ready inventory features ASTM A335 P1, P5, P9, P11, P12, P22, P23, and P91 Alloy Steel Pipes with complete heat traceability and mill test certificates to support your critical projects.

1/8″ NB to 24″ NBSize Range
P1 / P5 / P9 / P11 / P12 / P22 / P23 / P91Available Grades
Seamless / Welded / ERW / EFWManufacturing Types
ASTM A335 Alloy Steel Pipes and Tubes stocked by Manufacturer in India
Datasheet

Technical Specifications for Alloy Steel Pipes & Tubes

Specification Parameter Technical Details
Standard Specifications ASTM A335 / ASME SA335, ASTM A213 / ASME SA213
Material Grades P1, P5, P9, P11, P12, P22, P23, P91
Outer Diameter (OD) 1/8" NB to 24" NB (Seamless), Up to 60" (Welded/EFW)
Wall Thickness / Schedule SCH 20, SCH 30, SCH 40, STD, SCH 80, XS, SCH 160, XXS
Form & Types Seamless, Welded, ERW, EFW, Honed, Hydraulic Tubes
Quality Documentation MTC (EN 10204 3.1 / 3.2), NACE MR0175/MR0103, TPI Clearance

Grade Selection & Technical Overview

Choosing the right grade of ASTM A335 Alloy Steel Pipes & Tubes prevents thermal fatigue and operational downtime. Unicorn Metal Industries supplies mill-certified, ready-to-ship stock tailored to your exact pressure and temperature requirements:

Grade Primary Specs Key Features Main Applications
Low Alloy P1, P11, P12 Moderate heat resistance; easy to weld Steam lines & heat exchangers
Mid Alloy P5, P9 High-chromium; resists corrosion Refineries & furnace piping
Heavy Duty P22, P23 High creep strength under pressure Boiler tubes & superheaters
Supercritical P91 Max yield strength & fatigue resistance High-temp power plant loops

Selecting the correct grade prevents premature thermal fatigue and ensures full compliance with international safety standards. All available options can be custom-cut and supplied with complete heat traceability to meet your exact engineering requirements. As a leading Alloy Steel Pipes & Tubes Manufacturer in India, all our products are custom-cut to size and delivered with full EN 10204 3.1 MTC heat traceability.

Request Instant Wholesale Quote

Chemical Composition Analysis

SHEET 02
Element / Requirement Grade P5 Grade P9 Grade P11 Grade P22 Grade P91
UNS Designation K41545 S50400 K11597 K21590 K91560
Carbon (%) 0.15 max 0.15 max 0.05 – 0.15 0.05 – 0.15 0.08 – 0.12
Chromium (%) 4.00 – 6.00 8.00 – 10.00 1.00 – 1.50 1.90 – 2.60 8.00 – 9.50
Molybdenum (%) 0.45 – 0.65 0.90 – 1.10 0.44 – 0.65 0.87 – 1.13 0.85 – 1.05

Mechanical & Tensile Properties

SHEET 03
Property / Requirement Grade P5 Grade P9 Grade P11 Grade P22 Grade P91
Tensile Strength, Min (ksi) 60 60 60 60 85
Tensile Strength, Min (MPa) 415 415 415 415 585
Yield Strength, Min (ksi) 30 30 30 30 60
Yield Strength, Min (MPa) 205 205 205 205 415
Hardness Limit Max 250 HB / 265 HV

These comprehensive specifications ensure that ASTM A335 Alloy Steel Pipes & Tubes deliver reliable performance across demanding thermal and pressure applications. Precise alloying ensures post-weld stability and long-term structural integrity in critical infrastructure systems.

Applications

Practical Applications of Alloy Steel Pipes & Tubes

These high-performance alloy profiles resist thermal creep and extreme pressure, making them ideal for heavy-duty energy environments. They are widely implemented across several core sectors for critical infrastructure and industrial systems.

APP / 01

Power Generation & Boiler Units

ASTM A335 P11 / P22 used for main steam lines, superheater coils, reheater tubes, and pressure distribution headers.

APP / 02

Petrochemical Refineries & Processing

ASTM A335 P5 / P9 essential in hydrocrackers, catalytic cracking units (FCCU), and high-temp furnace piping.

APP / 03

Supercritical Power Infrastructure

ASTM A335 P91 preferred for high yield strength in ultra-high temperature steam loops and advanced power systems.

APP / 04

Heavy Engineering & Heat Exchangers

ASTM A335 P1 / P12 / P23 applied in pressure vessels, shell assemblies, and industrial boiler systems.

Alloy Steel Pipes Industrial Applications
Quality Assurance

Quality Testing Protocols & Certified Credentials

To ensure complete reliability on site, our steel products undergo rigorous quality checks prior to dispatch:

Certificate / Test Type Purpose & Safety Utility
ISO 9001:2015 Certification Confirms strict, quality-controlled manufacturing processes throughout production.
EN 10204 3.1 Mill Test Report (MTC) Verifies exact chemical breakdown and mechanical strength tests with complete heat code traceability.
Non-Destructive Testing (NDT) Includes Hydrostatic testing and Ultrasonic testing to ensure zero leaks or structural defects.
NACE MR0175/MR0103 Compliance Certifies suitability for sour service and hydrogen embrittlement resistance for critical applications.
Government & Export Clearances Fully compliant with Indian trade regulations and international export norms for unrestricted global deployment.
View & Download Our Full-Resolution Quality Certificates
FAQ

Frequently Asked Questions

What makes ASTM A335 alloy steel pipes suitable for high-temperature service?

Chromium and molybdenum additions provide exceptional resistance to thermal oxidation, creep deformation, and structural degradation under extreme heat cycles. These elements ensure long-term microstructural stability at elevated temperatures.

What is the main difference between ASTM A335 P11, P22, and P91 grades?

The primary difference lies in chromium and vanadium content. Grade P11 suits medium thermal service with moderate creep strength, P22 offers higher creep strength for boiler applications, and P91 provides elite performance for supercritical operations with maximum yield strength.

Can ASTM A335 alloy steel pipes be welded on site?

Yes. These grades support standard field welding procedures when combined with proper pre-heating and post-weld heat treatment (PWHT) parameters. Proper welding technique is critical to maintain heat-affected zone properties.

Are ERW and Seamless alloy steel pipes different in pressure rating?

Seamless alloy pipes are extruded without a weld seam, offering higher uniform pressure ratings and reliable performance under heavy cyclic stress. ERW pipes, when properly manufactured, provide excellent service at specified pressure limits.

Why source directly from an Indian alloy steel pipe manufacturer?

Direct factory sourcing eliminates middleman markups, gives you access to custom cut lengths, and guarantees authentic mill test certificates with full heat traceability. You also benefit from rapid dispatch and direct technical support.

What documents are included with each shipment?

Every shipment includes EN 10204 3.1 Mill Test Reports (MTC) confirming chemical composition and mechanical properties, NACE compliance certifications where applicable, and Third-Party Inspection clearances for critical applications.

Request a Technical Sourcing Quote

Sourcing directly from an established factory pairs certified material quality with competitive project pricing. Whether you need bulk shipments or custom wall thicknesses, our team provides instant pricing, technical guidance, and reliable dispatch schedules for critical infrastructure projects.

📞 Get Factory-Direct Pricing
Unicorn Logo

Trusted supplier of premium-grade metals including stainless steel, nickel alloys, pipes, tubes, flanges and fittings for industries worldwide.

Follow Us
Get in Touch

Office 18, 1st Floor, 88/102 Om Sai CHS. (Arab Bldg.), Khambata Lane, Opp 7 Khetwadi Back Road, 400004

info@unicornmetal.net

+91 9833358381

Copyright © Unicorn Metal Industries. All Rights Reserved.

Designed by Infotech Media