Duplex Steel Flanges Manufacturers in India

Duplex Steel Flanges

Unicorn Metal Industries is a leading Duplex Steel Flanges Manufacturers in India, offering high-performance flange solutions designed for corrosive and high-pressure environments. Duplex Steel Flanges are widely preferred in industries where a combination of strength and corrosion resistance is critical for long-term performance.

Our range includes slip-on, weld neck, blind, socket weld, and threaded Duplex Steel Flanges manufactured as per ASTM, ASME, ANSI, and international standards. These Duplex Steel Flanges are part of our industrial flanges manufacturers range and are extensively used in offshore, marine, oil & gas, and chemical processing industries. We also offer custom Duplex Steel Flanges based on project specifications, ensuring reliability and precision.

Duplex Steel Flanges Overview

Duplex Steel Flanges are specialized piping components used to connect pipes, valves, and equipment in aggressive and high-stress environments. Known for their dual-phase microstructure, Duplex Steel Flanges offer excellent strength along with superior resistance to corrosion, especially in chloride-rich conditions.

One of the key advantages of Duplex Steel Flanges is their ability to resist stress corrosion cracking while maintaining high mechanical strength. These Duplex Steel Flanges are suitable for high-pressure and high-temperature applications. At Unicorn Metal Industries, Duplex Steel Flanges are manufactured using advanced forging and machining processes to ensure consistent quality, similar to high-performance solutions such as Inconel flanges and Hastelloy flanges used in critical industries.

Duplex Steel Flanges Specifications

Specification Details
Product Duplex Steel Flanges
Size Range 15 NB to 1200 NB
Pressure Rating 150# to 2500#
Standards ASTM A182 / ASME SA182
Flange Standards ANSI B16.5, B16.47, MSS, API
Types Slip-On, Weld Neck, Blind, Socket Weld, Threaded
Face Types RF, FF, RTJ
Finish 2B, BA, Polished

Duplex Steel Flanges Material Grades

Grade Standard Equivalent Application
F44 ASTM / ASME SA182 S31254 Chemical processing
F45 ASTM / ASME SA182 Specialized use
F51 ASTM / ASME SA182 S31803 General industrial
F60 ASTM / ASME SA182 S32205 Oil & gas
F53 ASTM / ASME SA182 S32750 Offshore
F55 ASTM / ASME SA182 S32760 Marine
F61 ASTM / ASME SA182 High strength

Chemical Composition of Duplex Steel Flanges

Element Range
Chromium 22–25%
Nickel 4.5–6.5%
Molybdenum 3–3.5%
Nitrogen 0.1–0.3%

Mechanical Properties of Duplex Steel Flanges

Property Value Unit Importance
Tensile Strength ≥620 MPa High load capacity
Yield Strength ≥450 MPa Structural stability
Hardness ≤290 HB Wear resistance
Elongation ≥25 % Ductility

Types of Duplex Steel Flanges We Manufacture

We manufacture a comprehensive range of Duplex Steel Flanges designed for superior strength, corrosion resistance, and long service life in demanding industrial environments.

  • Slip-On Duplex Steel Flanges – Designed for easy installation, these flanges are suitable for low to moderate pressure systems and provide flexibility in alignment.
  • Weld Neck Duplex Steel Flanges – Engineered for high-pressure and high-temperature applications, these flanges offer excellent strength through a strong welded connection and tapered hub.
  • Blind Duplex Steel Flanges – Used to seal pipe ends and isolate piping systems, ensuring leak-proof closure in critical applications.
  • Socket Weld Duplex Steel Flanges – Ideal for small-diameter pipelines, providing strong and reliable connections in high-pressure environments.
  • Threaded Duplex Steel Flanges – Suitable for applications where welding is not feasible, offering secure connections through threaded joints.
  • Lap Joint Duplex Steel Flanges – Designed for systems requiring frequent dismantling, offering flexibility and ease of alignment.
  • Spectacle Duplex Steel Flanges – Used in piping systems to isolate sections, commonly applied in maintenance and inspection processes.
  • Custom Duplex Steel Flanges – Manufactured based on engineering drawings and specifications to meet specialized industrial requirements.

Applications of Duplex Steel Flanges

Duplex Steel Flanges are widely used in industries where corrosion resistance and mechanical strength are essential. In offshore and marine environments, Duplex Steel Flanges are used in structures exposed to seawater and chloride conditions.

They are also extensively used in oil & gas, chemical processing, desalination plants, and power generation industries. Duplex Steel Flanges provide reliable performance in aggressive environments where standard materials may fail.

Why Choose Our Duplex Steel Flanges

Selecting the right manufacturer is crucial for Duplex Steel Flanges used in critical environments. Unicorn Metal Industries ensures that Duplex Steel Flanges meet strict engineering and performance standards.

Our manufacturing process emphasizes precision, traceability, and quality control. We also provide custom Duplex Steel Flanges tailored to project requirements, ensuring durability, reliability, and timely delivery.

Quality Assurance

At Unicorn Metal Industries, strict quality control procedures are followed to ensure the reliability of Duplex Steel Flanges. The process begins with raw material verification, followed by dimensional inspection and in-process quality checks during manufacturing. Mechanical testing is conducted to confirm strength and performance. Each flange undergoes final inspection before dispatch, ensuring compliance with international standards and consistent quality for industrial applications.

Our Flanges Product Range

Explore our complete portfolio of industrial flanges manufactured for strength, corrosion resistance, and long-term performance.

Frequently Asked Questions

  • What are Duplex Steel Flanges used for?
    Duplex Steel Flanges are used to connect pipes, valves, and equipment in piping systems exposed to corrosive and high-pressure environments. They are widely used in offshore platforms, chemical plants, and marine applications where both strength and corrosion resistance are critical.
  • What grades are available in Duplex Steel Flanges?
    Common grades include F51, F60, F53, and F55 as per ASTM/ASME SA182 standards. These grades correspond to materials like S31803, S32205, and super duplex grades, offering varying levels of corrosion resistance and mechanical strength.
  • Why are Duplex Steel Flanges better than stainless steel flanges?
    Duplex Steel Flanges offer higher strength and better resistance to stress corrosion cracking compared to Stainless Steel flanges. They also provide improved durability in chloride-rich and aggressive environments, making them more suitable for critical applications.
  • Are Duplex Steel Flanges suitable for marine applications?
    Yes, Duplex Steel Flanges are highly resistant to seawater corrosion, making them ideal for marine and offshore use.
  • What types of Duplex Steel Flanges are available?
    Types include slip-on, weld neck, blind, threaded, socket weld, and lap joint Duplex Steel Flanges.
  • Can Duplex Steel Flanges handle high pressure?
    Yes, Duplex Steel Flanges are designed to perform in high-pressure systems due to their superior mechanical properties.

Request a Quote

If you are looking for reliable Duplex Steel Flanges Manufacturers in India, Unicorn Metal Industries can meet your requirements. We supply high-quality Duplex Steel Flanges for industrial applications.

Contact us today to request a quote or discuss your project requirements.

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